24 hours emergency service
Available 7 days a week
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Industrial Gearbox Repair, Rebuilding & Emergency Services


Emergency Rush Industrial Gearbox Repairs Available 24/7

Our team of experts for emergency industrial gearbox repair is available around the clock. They will be dispatched to your location to assess the underlying cause of your machinery breakdown. Our fleet of trucks comes equipped with advanced vibration and testing tools, enabling a comprehensive diagnosis of every aspect of your industrial gearbox reconstruction. Our dedicated specialists work in two shifts, including weekends, holidays, and nights, ensuring that our facility remains operational 24/7, 365 days a year.

Being the largest milling and turning center in the Northeast region, we have the capacity to handle repair tasks weighing up to 30 tons. What sets us apart is our unparalleled expertise in industrial gearbox repair, a capability unmatched by any of our competitors. We extend an invitation to you to personally experience our 60,000 sq. ft. facility. Here, you can witness our gear cutting, grinding, and hard chrome plating equipment in action. Feel free to engage with any of our 38 team members and discover why we stand uncontested in our field. Notably, even original equipment manufacturers (OEMs) choose our services for their needs.




Emergency Industrial Gearbox Repair

A comprehensive stock of gearbox components readily available, boasting an inventory exceeding 18,000 parts!

Specializing in Emergency Gearbox Repair and Rebuilding to the Original Manufacturer's Specifications is our core competency. We catering to diverse industries including Chemical, Cooling Towers, Food & Beverage, Mining, Oil Refining, Pharmaceutical, Plastic and Rubber, Power Generation, Pulp and Paper, Renewable Fuels, and more.

Hard Chrome Solution employs a streamlined process that encompasses cleaning, inspection, diagnosis, quoting, part manufacturing, and efficient repairs, all carried out at remarkable speeds while upholding top-tier quality to extend the lifespan of your gearbox. Our commitment revolves around efficiency and a sense of urgency, ensuring rapid restoration of your gearbox's operational status.

Setting us apart, we offer swift, reliable gearbox repair, comprehensive rebuild, and thorough gear remanufacturing, all under one roof—a comprehensive one-stop destination for anything related to gearboxes.

Our promise lies in delivering unparalleled gearbox repair expertise, ensuring your gearbox enjoys an extended and productive life post a stringent inspection process before it leaves our facility. Our quality assurance standards are of the highest caliber, meticulously testing all gear speeds to meet the original design specifications.

Hard Chrome Solution adheres to guidelines set by the American Gear Manufacturers Association (AGMA). Our certified technicians, authorized by Timken/Dodge/Falk, meticulously follow these standards and practices, guaranteeing that your industrial gearbox performs on par with or even surpasses a brand-new gearbox. These time-tested procedures have earned us an esteemed reputation and a position of unmatched recognition among the leading gear repair companies.




Extruder Gearbox Rebuild & Repair:

  • Disassembly And Reassembly
  • Reverse Engineering
  • Gear Manufacturing
  • Gear Box No-Load Spin Testing
  • Gear Inspection
  • Disassembly And Reassembly
  • Reverse Engineering
  • Gear Manufacturing
  • Gear Box No-Load Spin Testing
  • Gear Inspection

Our Full Range Of Repair Services Includes:

  • Emergency Breakdowns
  • Removal of Equipment
  • Installation and Start-up
  • Laser Alignment
  • Performance Testing
  • Fault Diagnostics
  • Gearbox Systems
  • Twin Extruders Repairs and Rebuilding and, Troubleshooting



What To Expect

  • Owner & President Handles Emergency Calls Personally
  • Sales Team Ensures Same-Day Response
  • Pick-Up: Responding Within a Day
  • Free Estimates for All Units, Regardless of Size
  • Our Mechanical Team Disassembles, Inspects, and Quotes Next Day Upon Unit Arrival
  • All Units Thoroughly Cleaned, Sandblasted, Primed, Epoxy-Painted, and Ready for Shipment by Week's End
  • Extruder Gearboxes Fully Overhauled by Owner and Team for Complete Restoration
  • Reconstructed for Longevity Using Trusted Brands: TIMKEN, SKF & FAG Bearings or German Equivalents
  • Serial & Model Logged in Our Database for Future Reference
  • Follow-Up Email After 24 Months for Any Required Services

Extruder Gearbox Repairs & Services Contact Form



Our approach to repair is straightforward:

We restore your equipment to its original factory specifications or in accordance with industry standards.

We accomplish this promptly and with precision from the very start.

When you choose HARD CHROME SOLUTIONS for maintenance, service or repair, you can expect:

The profound expertise of our extruder gearbox specialists guarantees precision in every repair, eliminating the need for follow-ups, and offering insights to address questions and tackle challenges, preventing potential future setbacks. Our objective is to surpass your anticipations.

We furnish individualized quotations for each repair, incorporating pricing for new units for easy contrast, along with digital imagery, failure assessment, and enhancement choices. The excellence and promptness of our repairs, coupled with our extended limited warranty on every extruder gearbox repaired and installed by our field technicians, assure an economical resolution.


At Hard Chrome Solutions, we house over 20,000 sq. ft. of parts within our facility, enabling swift and cost-effective solutions for virtually any type of aftermarket repair. We produce many components in-house, eliminating the time and cost associated with third-party involvement. Unlike competitors who work through intermediaries, we take a direct approach, handling every aspect of the process on our premises for unparalleled reliability. By sidestepping delays caused by overseas parts, we offer prompt and efficient customer service. Our customer-centric philosophy places the customer first, and their satisfaction is paramount. This principle has been the bedrock of our success for over six decades.

Industrial Gearbox Repair & Rebuild

For urgent situations, we offer new units that can be delivered swiftly in emergencies, ranging from 100 HP to 800HP, constructed from top-notch materials and forgings. Our comprehensive in-house inventory ensures quick manufacturing, typically within 36 hours of order placement. Our repair speed outpaces any other in the USA and Canada, and we commit to delivery within 36 hours, with the added assurance of a free extruder gearbox along with 36 months of parts and labor if we fall short. Furthermore, our Full Guarantee means that if your product malfunctions within 36 months, we not only replace it but also cover installation costs. Each unit undergoes meticulous bench testing and a six to eight-hour operational cycle, using Mobil synthetic 600-grade quality oil. Rigorous checks for temperature, vibration, and heat distribution are conducted before shipping, assuring compliance with or exceeding industry standards.

Our team of experts is well-versed in various brands, consistently updating our skills and technology to lead our own and your equipment's future. We are confident that Hard Chrome Solutions will be the sole point of contact you'll ever need – or we'll refund your money.



  • Single Screw
  • Twin Screw
  • Conical
Industrial Gearbox Repair & Rebuild

Industrial Gearbox Repair & Rebuild

Advantages:

  • Utilizing advanced engineering processes and rigorous standards for renovating or mending numerous extruder gearboxes representing 90 different brands.
  • Providing highly economical alternatives to acquiring new machinery.
  • Conducting on-site assessments, analyses, and recommendations to ensure optimal repair or reconstruction approaches.
  • Implementing performance enhancements that not only match but surpass your existing process demands.


We Work On A Broad
Range Of Equipment

  • Helical Gear Grinding
  • Rectangular Flange Pump Repair
  • Ball Mill Gears and Pinions
  • Bevel Gear Grinding
  • Speed Increaser Repair
  • Hydraulic Cylinder Repair
  • Boiler Feed Pump Repair
  • AC / DC Motor Repair & Rewind
  • Gears & Pinions
  • Spiral Bevel Gear Grinding
  • Gearbox Remanufacturing
  • Time Gear Sets Dragline/Shovels
  • Vacuum Pump Repair
  • Vertical Gear Pump Repair
  • Herringbone Gear Grinding
  • Pneumatic Jack & Cylinder Repair
  • Hammer Mill Gears & Pinions
  • Positive Displacement Pump Repair
  • Raymond Mill Gears & Pinions
  • Planetary Gearbox Repair
  • Rotary Kiln Gears & Pinions
  • Sag Mill Gears & Pinions
  • Speed Reducer Repair
  • Spiral Bevel Gear Grinding
  • Split Herringbone Gear Grinding
  • Gearbox Repair
  • Vertical Turbine Pump Repair
  • Worm Gear Grinding



We specialize in Emergency Gear manufacturing tailored precisely to your specifications.

  • Plastics & Rubber
  • Pharmaceutical
  • Food & Beverage

Our proficiency extends to the creation of Bevel Gears, as well as the execution of Gear Hobbing and Grinding techniques on various gear types, including Helical Gears, Double Helical Gears, Herringbone Gears, Split Herringbone Gears, Spiral Bevel Gears, and Spur Gears. We handle projects with diameters reaching up to 20 feet.

In the domain of plastic and rubber manufacturing, we stand out for our mastery of processes like blow molding, extrusion, and injection molding. Additionally, we specialize in the production of rubber goods, utilizing thermo molding methods, and making notable contributions to the tire industries.

Within the pharmaceutical sector, our capabilities extend across multiple departments, encompassing freeze-drying, liquid nitrogen handling, plasma processing, and reverse osmosis operations.

Thriving within the dynamic food and beverage sector, our services encompass a wide spectrum, from flour mills to fruit and tomato processing, as well as the production of milk, soda, wine, soybean-based products, and involvement in sugar mills and vegetable oil processing.




Industries Served

Mining

  • Aggregates
  • Cement
  • Gypsum & Lime
  • Pit & Quarry
  • Sand & Gravel

Food & Beverage

  • Flour Mills
  • Food & Beverage Industry
  • Fruit & Tomato Processing
  • Milk/Soda/Wine
  • Soybean
  • Sugar Mills
  • Vegetable Oil Processing

Plastic & Rubber

  • Blow Molding
  • Extruding
  • Injection Molding
  • Rubber Gum
  • Rubber Products Manufacturing
  • Thermo Molding
  • Tire Industries

Power & Water

  • Ethanol
  • Natural Gas
  • Nuclear
  • Thermal
  • Wind

Pharmaceutical

  • Freeze Dry Dept
  • Liquid Nitrogen Dept
  • Plasma Dept
  • Reverse Osmosis Dept


Pump Repairs


24/7 Emergency Repairs:
  • Leybold Pump Repairs
  • Nash Pump Repairs
  • Tonkaflo Pump Repairs
  • Viking Pumps
  • Waukesha pumps
  • Wright Flow Pump Repairs


Gearbox Repair


  • Alten Gearbox Repair
  • Amarillo Gearbox Repair
  • Ball Mill Pinion Gearbox Repair
  • Barber Greene Gearbox Repair
  • Baumüller Nürnberg Gearbox Repair
  • Black Clawson Gearbox Repair
  • Bonfiglioli Gearbox Repair
  • Brevini Gearbox Repair
  • Browning Gearbox Repair
  • California Pellet Mill Gearbox Repair
  • Camco Ferguson Gearbox Repair
  • Cincinnati Milacron Gearbox Repair
  • Cleveland Gearbox Repair
  • Cone Drive Gearbox Repair
  • Coperion Gearbox Repair
  • David Brown Gearbox Repair
  • Davis Standard Gearbox Repair
  • De'Ran Gearbox Repair
  • DieQua Gearbox Repair
  • Dodge Gearbox Repair
  • Dover Gearbox Repair
  • Drive All Gearbox Repair
  • Eagle Iron Works Gearbox Repair
  • Eisenbeiss Gearbox Repair
  • Falk Gearbox Repair
  • Flender Gearbox Repair
  • Foote Jones Gearbox Repair
  • Ge Gearbox Repair
  • Gloucester Gearbox Repair
  • Hansen Gearbox Repair
  • Horsburgh Scott Gearbox Repair
  • Hosokawa Gearbox Repair
  • Jahnel Kestermann Gearbox Repair
  • Jupiter Gearbox Repair
  • Kissling Gearbox Repair
  • Koellmann Gearbox Repair
  • Kone Crane Gearbox Repair
  • Krauss Maffei Gearbox Repair
  • Leistritz Gearbox Repair
  • Liebherr Gearbox Repair
  • Lightnin Gearbox Repair
  • Link Belt Gearbox Repair
  • Lohmann Gearbox Repair
  • Lufkin Gearbox Repair
  • Marley Gearbox Repair
  • Mclanahan Gearbox Repair
  • Neptune Gearbox Repair
  • Nord Gearbox Repair
  • NRM Gearbox Repair
  • Nuttall Gearbox Repair
  • P&H Gearbox Repair
  • Philadelphia Gearbox Repair
  • PIV Drive Gearbox Repair
  • Planetary Gearbox Repair
  • Rademaker Gearbox Repair
  • Raymond Mill Gearbox Repair
  • Reggiana Riduttori Gearbox Repair
  • Rossi Gearbox Repair
  • Santasalo Gearbox Repair
  • Saturn Gearbox Repair



Hydraulic Repair


  • Bobcat Hydraulic Cylinder Repair
  • Bosch Rexroth Hydraulic Cylinder Repair
  • Caterpillar Hydraulic Cylinder Repair
  • Clark Hydraulic Cylinder Repair
  • Custom Hoist Hydraulic Cylinder Repair
  • Eaton Hydraulic Cylinder Repair
  • Ferguson Hydraulic Cylinder Repair
  • Ford Hydraulic Cylinder Repair
  • Garrison Hydraulic Cylinder Repair
  • Heil Hydraulic Cylinder Repair
  • Hitachi Hydraulic Cylinder Repair
  • Hyco Hydraulic Cylinder Repair
  • John Deere Hydraulic Cylinder Repair
  • Komatsu Hydraulic Cylinder Repair
  • Massey Hydraulic Cylinder Repair
  • Maxon Hydraulic Cylinder Repair
  • Mitsubishi Hydraulic Cylinder Repair
  • Parker Hannifin Hydraulic Cylinder Repair
  • Rexroth Hydraulic Cylinder Repair
  • Torquemaster Bucking Hydraulic Cylinder Repair
  • Torquemaster Stroking Hydraulic Cylinder Repair
  • Vickers Hydraulic Cylinder Repair